Understanding the sheet metal processing process of precision machining manufacturers
Release time:
2020/10/09
Source:
RUIXIN MACHINERY
The sheet metal manufacturing process powers the industry, and virtually every type of customizer relies in some way on the parts, specialized components, structures or equipment that result directly from sheet metal manufacturing. From large industrial structures and supports to the most sensitive digital components, sheet metal plays a key role.
What is the sheet metal fabrication process?
At Precision Fabricators, sheet metal fabrication is made up of almost as many individual processes and tools as the applications it serves. Their common goal, from laser cutting to stamping and forming, is to transform a piece of metal material for use in a specific project. This can be achieved through a variety of methods.
Bending & Forming & Laser Welding
The bending process in sheet metal utilizes unique tools (such as bending machines) to create U-bends, V-bends and custom shapes from flat sheet metal. Folding, machining and stamping are all common methods of bending or forming metal. Rotary bending and elastomer bending can create new shapes even when the surface is finished and fine, while punching is an example of precision fabrication using dies.
Cutting
The sheet metal cutting process can involve a variety of tools, from basic to advanced. Custom cutting of special alloys, precious metals, and especially hard materials often requires the use of laser cutting. This process can improve accuracy and precision when cutting products and increase efficiency as computer aided programs ensure the most efficient graphics are used.
Joining
Often, a part cannot be created from a single, flat sheet of metal - some form of welding process or assembly must combine two or more separate parts. Riveting, bonding, brazing and welding are all different methods of creating a single bound metal assembly.
Finishing
Once a piece of metal has been cut, formed, bent or otherwise finished, it can be finished and protected with paints, powder coatings, screens and other custom finishes. Some of these automated finishes are designed to give the metal unique properties such as additional strength, electrical conductivity, corrosion resistance or special chemicals.
Material Selection
Some materials are easier to machine for precision parts than others, making material selection an important step in any sheet metal fabrication process. In addition to obtaining the best final cost and performance match, a careful study of material selection by a precision fabricator can save a great deal of money, time and effort for a project.
Material selection can also help determine the best manufacturer for a project. Many custom part fabricators specialize in special materials or pride themselves on offering a full range of services in one facility. Precision machining, precision forming and laser cutting of precision tolerances for sheet metal fabrication are just a few of the unique services offered by specialized manufacturers.
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